Small machine automation and control system upgrades
I help design and modernise control systems for small machines and special-purpose workstations. I combine classic PLC automation with practical electronics and embedded systems experience, which is useful where standard catalogue solutions are not enough.
Scope of work
- machine or workstation control system design,
- selection of PLC, HMI, inverters, servo drives, sensors and actuators,
- PLC and operator panel programming,
- control cabinet design and electrical documentation,
- modernisation of existing control systems,
- integration of automation with custom electronics,
- commissioning, diagnostics and technical support.
Typical applications
- labelling, dosing and conveying machines,
- belt conveyors and regulated drive systems,
- workstations with stepper, BLDC, inverter or servo drives,
- replacement of old PLCs and operator panels,
- pneumatics, valves, sensors and actuator systems,
- non-standard machines requiring a tailored engineering solution.
Automation + electronics
In many small machines, a PLC alone does not solve everything. Sometimes an additional electronic module, drive controller, communication interface or dedicated diagnostic function is needed. This is where the combination of industrial automation and electronics design becomes valuable.
Cooperation process
- Description of the machine, process and technical problem.
- Assessment of the current control system or requirements for a new machine.
- Solution proposal: PLC, HMI, drives, sensors and optional custom electronics.
- Design, programming, assembly support or commissioning.
- Testing, documentation and possible corrections.
Who it is for
Small and medium manufacturing companies, machine builders, workshops and integrators that need practical engineering support with a machine control system, upgrade or unusual technical problem.
Have a machine to upgrade or an automation problem to solve? Contact me and describe the task.